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Warehouse Reports

Warehouse reports provide visibility into storage locations, cycle count activity, space utilization, and warehouse operations. Use these reports to optimize warehouse layout, track inventory accuracy, manage cycle counting programs, and ensure efficient use of storage space.

Report CategoryAccess PathUse For
Cycle Count ReportsReports → Warehouse ReportsCount scheduling, variance tracking, accuracy monitoring
Location ReportsReports → Warehouse ReportsStorage tracking, bin contents, location utilization
Warehouse ActivityReports → Warehouse ReportsMovement tracking, zone analysis, operational metrics
Space UtilizationReports → Warehouse ReportsCapacity planning, storage efficiency, overflow management

Access: Reports → Type: Warehouse Reports (Type 12)

Understanding Warehouse Reporting

Warehouse reports help you manage physical storage locations and maintain inventory accuracy through cycle counting. These reports support:

Location Management - Track what’s stored where, identify empty bins, and optimize warehouse layout based on item velocity and picking patterns.

Cycle Count Programs - Schedule counts, assign tasks to counters, track variances, and measure counting accuracy to maintain high inventory record precision.

Space Utilization - Monitor warehouse capacity, identify underutilized zones, and plan for storage expansion or consolidation.

Operational Efficiency - Analyze movement patterns, pick paths, and zone activity to reduce travel time and improve productivity.

Report Features

All warehouse reports include:

  • Multi-warehouse support: View individual warehouses or consolidated facility data
  • Real-time accuracy: Reports reflect current location contents and count status
  • Flexible filtering: Filter by warehouse, zone, bin type, item category, count status
  • Export capabilities: Excel, CSV, PDF for external analysis and auditing
  • Historical comparison: Track changes in location usage and count accuracy over time
  • Customization: Modify columns, grouping, sorting (Admin Option 165 required)

Common Filters

FilterPurposeAvailable In
WarehouseLimit to specific warehouse or show allAll reports
ZoneFilter to picking, storage, or overflow zonesLocation and activity reports
Date RangeShow activity or counts within timeframeActivity and cycle count reports
Item CategoryFocus on specific product typesMost reports
Count StatusShow scheduled, in-progress, or completed countsCycle count reports
Location TypeFilter by bin, bulk, floor, or rack locationsLocation reports

Cycle Count Reports

Cycle count reports support systematic inventory verification programs. They help you schedule counts, assign tasks, track completion, and analyze variances to maintain accurate inventory records.

Cycle Count Schedule

Shows items and locations scheduled for cycle counting based on frequency, ABC classification, or last count date. Use this report to:

  • Plan daily, weekly, or monthly count schedules
  • Assign count tasks to warehouse staff
  • Prioritize high-value or fast-moving items
  • Balance counting workload across periods

Typical Columns: Item Number, Description, Location, Warehouse, Last Count Date, Next Count Due, ABC Class, Frequency, Count Priority, Assigned Counter

Filters: Warehouse, Date Range, ABC Class, Count Frequency, Location Zone

Related: Cycle Count Guide for count procedures

Cycle Count Variance Report

Tracks differences between physical counts and system quantities. Use to:

  • Identify items requiring investigation
  • Measure counting accuracy by counter or location
  • Highlight process issues causing recurring variances
  • Document adjustments for audit purposes

Typical Columns: Count Date, Item Number, Description, Location, Expected Quantity, Counted Quantity, Variance, Variance Value, Counter, Reason Code, Resolution Status

Filters: Date Range, Warehouse, Variance Threshold, Counter, Resolution Status

Use Cases:

  • Daily review of count variances for immediate correction
  • Weekly analysis of counting accuracy by staff member
  • Monthly variance trend analysis to identify systemic issues
  • Audit trail documentation for external reviews

Cycle Count Performance

Analyzes counting efficiency and accuracy metrics across counters, zones, and time periods. Shows:

  • Counts completed vs. scheduled
  • Average time per count
  • Accuracy rates by counter
  • Items requiring recount
  • Variance rates by location or category

Use this report to identify training needs, recognize top performers, and improve counting processes.

Typical Columns: Counter Name, Counts Assigned, Counts Completed, Completion Rate, Average Time, Accuracy Rate, Total Variances, Variance Value, Recounts Required

Filters: Date Range, Warehouse, Counter, Location Zone

Uncounted Items

Lists items that haven’t been counted within their required frequency. Helps you:

  • Ensure compliance with cycle count schedules
  • Catch skipped locations
  • Maintain audit readiness
  • Prevent accuracy degradation

Typical Columns: Item Number, Description, Location, Warehouse, Last Count Date, Days Since Count, Count Frequency, Priority Level, ABC Class

Filters: Warehouse, Days Since Last Count, ABC Class, Location Zone

Alert: Items not counted beyond their frequency appear here automatically

Cycle Count History

Complete record of all cycle counts performed over a specified time period. Use for:

  • Audit trail documentation
  • Long-term accuracy trend analysis
  • Compliance reporting
  • Training and process improvement

Typical Columns: Count Date, Item Number, Description, Location, Expected Quantity, Counted Quantity, Variance, Counter, Adjustment Posted, Reason Code, Notes

Filters: Date Range, Warehouse, Item, Location, Counter


Location Reports

Location reports show what’s stored where and help you optimize warehouse layout and storage efficiency.

Location Contents Report

Shows current inventory in each storage location. Use to:

  • Find items quickly during picking operations
  • Verify location contents during audits
  • Identify misplaced inventory
  • Plan location reorganization

Typical Columns: Location, Warehouse, Zone, Item Number, Description, Quantity, Lot Number, Serial Numbers, Last Activity Date, Days in Location

Filters: Warehouse, Zone, Location Range, Item, Empty Locations (show/hide)

Use Cases:

  • Picking verification: Confirm item location before dispatch
  • Location audits: Physical verification of bin contents
  • Inventory searches: Locate items across multiple bins
  • Relocation planning: Identify items for zone optimization

Empty Locations

Lists storage locations that are currently unused. Helpful for:

  • Identifying available space for incoming receipts
  • Planning new item placements
  • Optimizing warehouse density
  • Evaluating space expansion needs

Typical Columns: Location, Warehouse, Zone, Location Type, Capacity, Last Used Date, Days Empty, Previous Item Stored, Location Dimensions

Filters: Warehouse, Zone, Location Type, Days Empty

Space Planning: Use to plan receiving of large shipments or new product lines

Location Activity Report

Tracks movement in and out of each location over time. Shows:

  • Receiving frequency
  • Picking frequency
  • Total items moved
  • Average dwell time
  • Turnover rate

Use this to identify hot zones requiring optimization and slow-moving storage areas.

Typical Columns: Location, Warehouse, Zone, Receipts, Issues, Moves, Total Transactions, Average Dwell Time, Turnover Rate, Last Activity Date

Filters: Date Range, Warehouse, Zone, Activity Threshold

Optimization: Identify high-traffic locations for fast-moving items, slow locations for bulk storage

Items by Location

Lists all items currently stored in warehouse locations with quantities and lot information. Use for:

  • Complete warehouse inventory snapshot
  • Location audit preparation
  • Multi-location item searches
  • Warehouse transfer planning

Typical Columns: Item Number, Description, Warehouse, Location, Zone, Quantity, Lot Number, Expiration Date, Last Count Date, Days in Location

Filters: Warehouse, Zone, Item Category, Lot Tracking (Yes/No)

Multi-Location Items

Shows items stored in multiple locations across warehouses. Helps you:

  • Consolidate fragmented inventory
  • Reduce picking complexity
  • Identify consolidation opportunities
  • Manage warehouse transfers

Typical Columns: Item Number, Description, Total Quantity, Number of Locations, Warehouses, Primary Location, Overflow Locations, Suggested Consolidation

Filters: Minimum Locations, Warehouse, Item Category

Efficiency: Items in fewer locations reduce pick time and counting effort


Warehouse Activity Reports

Activity reports analyze movement patterns and operational metrics across warehouse zones and time periods.

Warehouse Movement Report

Tracks all inventory movements (receipts, issues, transfers) by warehouse and zone. Use to:

  • Measure warehouse throughput
  • Balance staffing across zones
  • Identify peak activity periods
  • Plan equipment and resource needs

Typical Columns: Date, Warehouse, Zone, Receipts, Issues, Transfers, Adjustments, Total Transactions, Value Moved, Primary Users

Filters: Date Range, Warehouse, Zone, Transaction Type, Shift

Operational Planning: Align staffing levels with activity volume by zone and time

Zone Utilization Report

Analyzes storage usage and activity by warehouse zone (receiving, picking, bulk, overflow). Shows:

  • Storage capacity by zone
  • Current utilization percentage
  • Activity frequency
  • Average dwell time
  • Turnover by zone

Typical Columns: Zone, Warehouse, Total Locations, Occupied Locations, Utilization %, Capacity Available, Receipts, Issues, Turnover Rate, Average Dwell Time

Filters: Warehouse, Zone Type, Utilization Threshold

Space Planning: Identify underutilized zones for better space allocation or overflow storage

Warehouse Receiving Report

Tracks receiving activity by warehouse, including quantities, values, and processing times. Use for:

  • Measuring receiving throughput
  • Monitoring putaway efficiency
  • Scheduling receiving staff
  • Identifying bottlenecks

Typical Columns: Receive Date, Warehouse, Receiving Zone, Items Received, Quantity Received, Value Received, Time to Putaway, Received By, Supplier

Filters: Date Range, Warehouse, Receiving Zone, Supplier

Performance Metrics: Track items per hour, putaway time, receiving accuracy

Warehouse Picking Report

Analyzes picking activity and efficiency by warehouse zone. Shows:

  • Pick tasks completed
  • Pick accuracy rates
  • Travel distance (if tracked)
  • Average pick time
  • Items per picker per hour

Typical Columns: Pick Date, Warehouse, Zone, Picker, Orders Picked, Items Picked, Pick Accuracy, Average Pick Time, Items per Hour

Filters: Date Range, Warehouse, Zone, Picker

Optimization: Use to improve pick paths, zone assignments, and picker training

Warehouse Transfer Report

Lists all transfers between warehouses over a time period. Use to:

  • Track inter-facility movements
  • Analyze transfer patterns
  • Manage warehouse balancing
  • Plan logistics resources

Typical Columns: Transfer Date, From Warehouse, To Warehouse, Item Number, Description, Quantity, Value, Transfer Reason, Transfer By, Received Date

Filters: Date Range, From Warehouse, To Warehouse, Item, Transfer Reason


Space Utilization Reports

Space utilization reports help you maximize warehouse capacity and plan for expansion or consolidation.

Warehouse Capacity Report

Shows storage capacity, current usage, and available space by warehouse and zone. Use for:

  • Long-term space planning
  • Lease vs. buy decisions
  • Seasonal capacity planning
  • Cost-per-square-foot analysis

Typical Columns: Warehouse, Zone, Total Locations, Occupied Locations, Utilization %, Cubic Capacity, Cubic Used, Available Space, Trend (30/60/90 days)

Filters: Warehouse, Zone, Utilization Threshold

Planning: Forecast capacity needs based on utilization trends and growth projections

Storage Density Analysis

Compares actual storage usage to optimal density targets. Shows:

  • Space per SKU
  • Average pallet utilization
  • Vertical space usage
  • Aisle efficiency
  • Suggested improvements

Typical Columns: Warehouse, Zone, SKU Count, Space Allocated, Space Used, Density %, Wasted Space, Optimization Opportunity, Suggested Actions

Filters: Warehouse, Zone, Density Threshold

Optimization: Identify opportunities to increase storage density through reorganization

Overflow Location Report

Tracks items in overflow or secondary storage locations. Use to:

  • Identify consolidation opportunities
  • Reduce overflow dependency
  • Improve picking efficiency
  • Plan primary location expansion

Typical Columns: Item Number, Description, Primary Location, Overflow Location, Quantity in Primary, Quantity in Overflow, Picking Frequency, Consolidation Opportunity

Filters: Warehouse, Item Category, Days in Overflow

Efficiency: Items picked from overflow take longer and increase labor costs

Warehouse Comparison Report

Compares utilization, activity, and performance metrics across multiple warehouses. Use for:

  • Balancing inventory distribution
  • Identifying transfer candidates
  • Benchmarking facility performance
  • Planning warehouse closures or openings

Typical Columns: Warehouse, Total Capacity, Utilization %, Items Stored, Activity Volume, Throughput, Cost per Transaction, Efficiency Rating

Filters: Warehouse Group, Time Period


Report Scheduling and Automation

Many warehouse reports benefit from automated scheduling to support daily operations:

ReportRecommended ScheduleUse Case
Cycle Count ScheduleDaily (morning)Assign counting tasks for the day
Cycle Count VarianceDaily (end of shift)Review and resolve variances immediately
Empty LocationsDaily (before receiving)Plan putaway for incoming shipments
Warehouse CapacityWeeklyMonitor space utilization trends
Zone UtilizationWeeklyOptimize zone assignments
Uncounted ItemsWeeklyMaintain cycle count compliance
Warehouse PerformanceMonthlyReview efficiency metrics and improvement opportunities

Setup: See Report Scheduling for configuration


Best Practices

Cycle Counting

  • Schedule counts during low-activity periods to minimize disruption
  • Use ABC classification to count high-value items more frequently
  • Train counters on proper count procedures and variance resolution
  • Investigate variances immediately before posting adjustments
  • Track counter accuracy and provide feedback

Location Management

  • Assign fast-moving items to easily accessible primary locations
  • Use overflow locations only for excess stock, not regular storage
  • Maintain consistent location naming conventions (Aisle-Bay-Level)
  • Perform location audits regularly to catch misplaced inventory
  • Consolidate multi-location items to reduce picking complexity

Space Optimization

  • Review capacity reports monthly to anticipate space needs
  • Relocate slow-moving items to bulk or overflow zones
  • Use vertical space efficiently with proper racking
  • Plan seasonal peaks with temporary overflow arrangements
  • Monitor utilization trends to identify early expansion needs

Operational Efficiency

  • Review activity reports to balance staffing across zones
  • Optimize pick paths based on movement patterns
  • Reduce travel distance by grouping frequently-picked items
  • Track receiving and putaway times to identify process bottlenecks
  • Use performance metrics to set productivity targets

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